If you want to improve the efficiency of your production unit, you can use all inspection machines as they are. Therefore, it is important to buy a reliable machine. The speed of the machine is one of the most important factors when making this purchase. We know that speed is very important in the manufacturing industry. If you already have a visual inspection system, you can follow the following tips to improve its efficiency and have peace of mind.

1. Choose from different lighting techniques

Your machine will not be efficient if there is not enough light. Make sure there is maximum contrast in the inspection area. You can use a variety of lighting techniques, such as backlighting, brightfield lighting, and darkfield lighting, just to name a few.

The idea is to get as much contrast as possible, as it is important for accuracy during image capture. If the quality of the captured image is poor, the inspection results will not be accurate. So it is a good idea to research more money and install powerful and bright lights in the inspection area.

2. Make any necessary adjustments to the wavelength and frequency of the light

Different types of products require different wavelengths and frequencies of light. For example, if you have metal products, you can try a thin oil coating technique. However, the captured images will not be free of noise. The good news is that there is a Core 2 solution to this problem.

This is where the wavelength and frequency of light can come to your rescue. You can simply increase or decrease these two values. This will reduce noise and make the image much clearer.

3. Use the trigger range feature wisely

The alarm will be activated if there is too much noise around the machine. False alarms can have a negative impact on production. In addition, it will slow down the inspection process, which will have a negative impact on the return on investment.

What should you do in this case? Any easy solution is to use the trigger range function. This will allow you to make changes to the length of this signal from the trigger. With these settings, you can prevent the alarm from sounding even when there is a lot of noise.

In addition to maintaining your production speed, this type of adjustment can also protect your machine from visual inspection.

4. Use the proper filtration technique

Sometimes you have to deal with excessive backlighting in the inspection area. Again, accessory backlighting can make images hazel. In this case, you can use a quality lens to filter the lighting. Therefore, it is important to use the correct filtration technique.

In short, if you want to achieve maximum precision, make sure that your visual inspection machine is located in an area free of all kinds of annoying elements. For an efficient machine vision inspection, you can use our tips to solve your inspection problems.